Senior Mechanical Engineer at Honeywell Aerospace Resume Sample

Develop, document and implement repair and overhaul processes and control of standard shop processes for aerospace component repairs

Thermal and cold spray additive process engineer and robotics programming engineer, resolving technical issues and advancing repair technology. Completed automated robotic cold spray project to automate repairs of components, reducing input time by 90% and reducing rework by 96%

Applied 3D printing to tools, jigs and fixtures, reducing costs and lead time, improving productivity, 40+ items completed and implemented

Designed conventional fixturing, jigs and tooling for manufacturing and assembly processes, 4 designs completed and implemented

Supported welding processes with technical process issues

Mentored and trained 12 junior engineers in advancement of technical, mechanical and manufacturing skills

Creation and approval of detailed drawings conforming to ANSI Y14.5

Teaching two courses, one junior(300-level) and one senior(400/500-level), in the engineering program 

Working with students and local manufacturing companies to provide industry-relevant and current education integrating the latest CNC Machining technology and tooling and materials engineering

Develop training curriculum, materials, lesson plans and exams, and evaluate learning outcomes to validate curriculum effectiveness

Mentor graduate students and sponsor projects including CNC Machining, automation and AGV projects

Maintain and operate training lab equipment, CNC machines, and oversee and train lab assistants

Responsible party for estimating, designing, engineering, and executing construction projects involving steel fabrication 

Engineering analysis of designs, manufacturing/production control, performed field/site visits 

Interface directly with customer on planning/sales and delivery/installation of finished product 

Built and operated small business, licensed general contractor, marketing, customer relationships, accounting 

Design, engineering, and manufacturing of consumer products, welded assemblies, and architectural metalwork 

Improved processes in precision aerospace sheet metal manufacturing, yielding a 20-55% reduction in cycle times across various processes

Designed new processes for manufacturing aerospace parts for customers including Honeywell, Lycoming, KLX Aerospace, Hamilton Sunstrand and Boeing 

Overhauled Laser machining cell to optimize cell throughput, achieved 2.8x higher throughput after redesign 

Implemented laser engraving cell for part marking, designed fixturing and processes to optimize batch laser engraving

Programming PLCs, Allen Bradley/Rockwell Automation products, design of automated systems using HMI/SCADA screens. Projects include automated can crusher and color-based optical package sorting system

Six Sigma theory and real-world application in manufacturing environment, Quality assurance and process control

CAM programming and CNC machining, including 4/5 milling and multi-axis lathe

Robot programming and operation

Identifying and analyzing material properties, applications, heat treating, wear resistance, and selection of materials 

Applied material science, experience with metallographic inspection and NDT techniques, metallurgy. 

Manual Milling and Turning Machine Operation

Bench processes, filing, drilling, deburring and layout

Use of precision measurement and inspection tools, calipers, micrometers, sine plate, optical comparator, dial bore gage

Applied engineering and science knowledge

Product, process, equipment and manufacturing development

Manufacturing processes and applications

Troubleshoot customer issues on Haas CNC machines, checking for program, software or hardware problems using a practical problem solving and diagnostics approach

Training of customers and new machine introduction

Service and maintain Haas automation CNC machines, including pneumatic, hydraulic and electrical systems, servo and motor controls and electronics

Follow safety procedures including LOTO and Arc Flash

Understand and use PLC ladder logic as a tool to diagnose machine problems

Hazard awareness, fall, caught-in, struck by and electrocution

Personal protection equipment

Lock-out, Tag-out procedures